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海克斯康global classic SR三次元测量

海克斯康global
数量(mm)价格(元/mm)
  • ≥ 1
  • 电议元
  • 供货总量:电议
  • 型号/规格:575
  • 发货地址:山东
  • 发货期限:0天内发货
  • 物流运费:买家承担运费
  • 发布时间:2012-10-01

A. 主机Machine

global classic SR系列三坐标测量机是Hexagon计量产业集团最新一代高性能活动桥式测量机。高稳定性的测量系统,能够快速有效地完成通用的车间检测需要,大大提高了检测效率。

X向横梁采用海克斯康获得专利的TRICISIONTM式(精密三角梁)横梁设计,提供最佳刚性质量比:轻合金桥架较传统设计刚性提高25%,X向导轨重心降低50,从而保证了平稳、精确的运动。移动桥上的轴承跨距更宽,降低了由于桥架自转导致的误差,保证了整机空间精度更高;同时降低了重复性误差,提高了速度和加速度,使得测量效率更高。

global classic SR集单点触发和连续扫描功能于一身可配备多种测头系统如接触式和非接触扫描测头。通过配备新一代高稳定性的控制系统,并结合温度和精度补偿系统对测量机性能进行优化,再加上先进的算法,global classic SR支持高速、高精度模拟开环以及闭环扫描。该测量机采用获得专利的快速探测模式的指向、点击和扫描技术,可把扫描测头当作触发式测头使用,而不会损失速度和精度。

Global classic SR is the latest generation of moving bridge style Coordinate Measuring Machine (CMM) from Hexagon Metrology. The high stability of measuring system can handle any common shop measurement and inspection tasks, therefore improve your inspection throughput.

Distinctive TRICISIONTMbridge design for X beam provides optimum stiffness-to-mass ratio. The light alloy bridge is 25 percent stiffer than traditional designs and the X rail has a 50 percent lower center of gravity for smooth, precise movement. Wider bearing separation than competitive bridge designs assures improved control of bridge axis roll for precise volumetric measuring accuracy, reduced repeatability errors, increased acceleration/deceleration and greater measuring throughput.

Global classic SR combines single-point probing and analog scanning in a single high performance measuring machine, also can equipped with contact or non-contact probe system. Based on the new generation of controller combines, optimizes temperature and accuracy compensation systems and advanced algorithms, global classic SR can support high-speed, high-accuracy analog open and closed loop scanning. The FastProbeTMfeature of Point, Click and Scan Technology allows a scanning prove to be used as a touch trigger probe with no loss of speed or accuracy.

· 技术特点

X向横梁采用超高刚性精密三角梁(Tricision ®)技术,通过减轻运动负荷从而提高了整机的性能,是保证稳定性和刚性的最佳结构设计;该领先技术受到专利保护。

标配机器与工件的线性温度补偿技术。

Y轴采用海克斯康获得专利的整体燕尾型导轨,提高了测量机的精度和重复性。

三轴均采用同步带驱动,结构紧凑、不打滑、速度快、噪音低、易维护。

Z轴采用可调气动平衡,运动平稳;并可在紧急情况下自动制动,保证安全。

三轴均采用德国海德汉镀金光栅尺,其热膨胀系数的准确度及均匀性经德国国家标准局(PTB)认证确保准确稳定的温度补偿

配备全球一流的坐标测量软件,可满足各种测量需求,已成为测量业界的标杆。

可选配CLIMA温度补偿选项,使得测量机可在更宽温度范围(16~26°C)内保持高精度。

可提供专业的一体化设计方案(包括地基、减震、空调间、上下料等)。

· Technical Highlight

X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s performance.

Linear thermal compensation is implemented as a standard feature on all machine axes and the measured part.

Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.

All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.

Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.

The scales (gold and steel) of German Heidenhain are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology. Their excellent veracity and coherence of thermal expansivity ensure the exact and stable thermal compensation.

As the leader, global classic SR equipped with the powerful measuring software which second to none, can meet every measurement requirement.

Equipped with optional CLIMA structural temperature compensation option, global classic SR will be able to work at temperature varying between 16 -26°C with high precision.

Hexagon metrologyQingdao could provide professional integrated solution, including foundation, damping, air-condition room, load and unload system, etc.

· global classic SR性能指标global classic SR Specifications

 

行程范围(mm)

Measuring Strokes

外形尺寸(mm)

Overall Dimension

主机重量

(Kg)

Machine Weight

被测工件最大重量

(Kg)

Max. Part Weight

X

Y

Z

Lx

Ly

Lz

500

700

500

1025

1480

2431

620

227

精度指标:(根据ISO10360-2坐标测量机的性能评定标准)(Accuracy is according to ISO 10360 – 2)

最大允许示值误差MPEE(mm)

Maximum permissible error of indication of a CMM for size measurement (mm)

最大允许探测误差MPEP(mm)

Maximum permissible Probing Error (mm)

2.3 + 3.3L/1000

2.3

动态性能Dynamic Performance

3D运动速度(mm/s)3D positioning speed

3D运动加速度(mm/s2)3D acceleration

520

1732

                 

 

· 环境条件要求Environment Specifications:

测量机室温度要求Room Required Specifications

房间温度(温控间) Room Temperature

1822°C

温度梯度(时间) Temperature Gradient (in time)

1°C /h

温度梯度(时间) Temperature Gradient (in time)

2°C /24h

温度梯度(空间)Temperature Gradient (in the volume)

1°C /m

测量机室湿度要求:Humidity Required Specifications

空气相对湿度Relative humidity

25-75

气源要求Air Supply System Required Specifications

最小供气压力Min. air pressure

5 bar[0.5 MPa]

耗气量Air consumption

150 NL/min

电源要求:Electrical requirements

电压Voltage

220 V±10%

频率Frequency

50/60 Hz

电流Current

15 A

用电设备要求接地可靠接地电阻小于4欧姆

A good earth ground (less than 4W) is required for reliableoperation of the electrical controls.

备注:满足环境条件要求的方法具体可参考《机房施工指南》

Note: The Site Preparation Guide will help customer to know how to reach the Room Requirements.

 

· 控制系统Controller

global classic SR的控制系统

是一种优质高效的直流伺服系统。

可支持各种触发式测头、模拟扫描测头和非接触式测头。

采用了高速运动控制芯片,使得测量机的各轴运动形成了独立的闭环系统,在高效运作的同时保持高精度。

独特的飞行特性减少了运动中的停顿和拐角,从而确保测量机的工作效率及运行的稳定性。

经过严格的可靠性与安全性国际认证(如CE认证)。

整体式结构既具有良好散热效能,又起到了良好防尘效果。

控制柜有两种类型的总线:DEA总线和ISA总线。这种总线设计使得功能的扩展变得非常容易。

Global classic SR controller is a high speed measurement & direct current servo control system.

It is capable of supporting touch trigger probing system as well as other probing systems, such as analog scanning probing system and non-contact probing system.

The controller contains the leading technology Hexagon Metrology customized high speed control chips, each chip providing three high speed hardware position latched for each moving axis. So CMM’s axes can always move at high speed with high precision.

The special 3D vector capability (FLY) enables the movement of three axes to be integrated by eliminating stops and corners. So global classic SR’s axes can always stably move at very high speed, thus makes the inspection throughput to be improved.

The controller has passed the strict international reliability & safety certification system, such as CE certification systemof Europe.

This dustproof structure can effectively cool controller.

This controller has two types of bus: the standard DEA bus and ISA bus. This kind of design is easy to make additional expansion.

控制系统主要技术参数:Technical Characteristics

安全等级IP54 (依据EN60204标准)

protection class IP54 according to EN60204

温度范围Operating Temperature range

5-40°C

电源要求Single phase

230 V±10%; 50 Hz

功率Power

1500 VA

相对湿度Relative humidity

20~75 %

B. 软件系统Software System

· PC-DMIS PRO (DCC)测量软件Measuring & Inspection Software

凭借全球超过30,000套的安装,PC-DMIS被业界公认为功能最强大的通用测量软件。融合Hexagon计量产业集团多年来积淀的深厚的应用实践经验及对广大用户需求的精准把握,PC-DMIS紧跟信息与测量技术发展的步伐,可兼容最新技术的32位、64Windows 7操作系统和形位公差标准。

人性化的操作方法、直观的操作界面、可个性化定制的检测报告以及智能化的特征自动识别与多语言在线帮助,使得该款软件易学、高效、实用,适合广泛的测量需求,能够帮助企业快速提升坐标计量和产品质量控制能力,实现高效快捷的质量检测和过程控制。

With over 30,000 seats in place, PC-DMIS is recognized as the world’s most capable CMM metrology software. As the benchmarking software of metrology industry in the world, PC-DMIS combines Hexagon coordinate measurement in the industry for many years practical experience in the application of deep and precise needs of the users to grasp. Meantime PC-DMIS also supports windows 7 based on 32 –bit and 64-bit operation system.

Humane methods of operation, an intuitive user operation interface, test report customization and intelligent features of automatic identification and multi-language online help, which makes this software practical and suitable to learn, efficient, for a wide range of measurement needs, can help enterprises rapidly coordinate measurement and product quality control, to achieve fast and efficient quality inspection and process control.

具有快速启动窗口和定制化的操作界面,简便易学,能够使客户在最短的时间内掌握该软件的应用,同时,还具备复杂零件编程功能,主要面向没有CAD模型进行基本形位公差测量的客户。

With a Quick Start window and customizable interface, PC-DMIS PRO is easy to learn, enabling customers in the shortest possible time to master the software applications, is also programmed with complex parts, mainly for the CAD model is not the basic geometric tolerance measurement customers.

这一具有强大检测功能的工业级计量软件,操作简便,能够帮助用户完成零件检测程序编程、测量程序初始化设定以及执行检测程序。运用先进的图形化报告功能,实现用户特殊的检测数据分析需求。直观化的自学习功能,在不需要CAD模型的情况下,实现用户零件检测编程。独特的零件特征识别功能,针对不同测量点的探测,自动识别测量元素的类型(线、圆、圆柱,等等)。在完成工件特征检测之后,PC-DMIS PRO (DCC)能够自动定义被测元素类型,提供所需信息和屏幕分析图形,这种动态图形通过被测几何元素之间拟合,实现被测工件的元素构造。

PC-DMIS Pro同时提供了圆、圆柱、直线等常用特征的基本扫描功能,实现高密度快速扫描测量。

This powerful industrial metrology software features an easy-to-use operator interface that guides your through part programming, setup and inspection routine execution. Advanced graphics reporting functions let you configure inspection results to meet your specific data analysis needs. One of the features of PC-DMIS PRO (DCC) is its intuitive self-teach capability that allows programming a part on the CMM without the help of a CAD file. The unique capability of PC-DMIS PRO (DCC) is its ability to recognize the feature type (line, circle, cylinder, etc.) from the points taken to measure it. After the measurement of a feature is completed, PC DMIS PRO (DCC) automatically defines the type of the element you measure, gives you the essential information, and draws the feature of the part on the screen. And this dynamic drawing is useful for the operator to realize the feature construction function through the integration of the defined element with the other features.

PC-DMIS Pro can also provide basic scan to perform the high density scanning effectively. Such as circle, cylinder, line etc.

PC-DMIS提供了如下先进的性能Main Features

  • 具有中文版用户操作界面和在线中文帮助
  • 具有灵活方便的可定制化图形用户界面(GUI),为不同软件应用水平的操作者提供了便捷的执行功能和强大的计量方法
  • 提供了快速启动界面:按照操作提示快速进行测头系统的管理和应用操作、零件坐标系管理和应用操作、所需几何特征的测量、构造和公差评价
  • 提供了功能强大的形位公差的评价,包括:直线度、平面度、圆度、圆柱度、圆锥度以及各种复杂曲面的轮廓度等。相对基准几何要素位置度的评价:平行度、垂直度、角度、对称度、位置度、同轴度、同心度、轴向跳动、径向跳动、轴向全跳动、径向全跳动
  • 可实现工件几何特征量的直接测量,并能够完成几何关系的计算、构造和形位公差的评价与分析
  • 提供了丰富多样的检测报告标准模版,同时还提供了个性化定制功能,使检测报告输出增加了报告格式和数据处理上的灵活性
  • PTB完全认证
  • 提供ISOANSI标准的公差评判能力,并兼容了GD&T 2009版的最新功能
  • Chinese language and Chinese on line help available.
  • A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines.
  • One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurement
  • Form evaluations of geometrical elements: Straightness, Flatness, Roundness, Cylinder form, Conical form, Torus form, and Spherical form. True position of an element with reference to the datum(s):Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout
  • Geometric features measurement, geometric relations calculation & construction, form and position tolerance evaluation.
  • Versatile reporting templates allow a new flexibility in report formatting and data handling.
  • Full PTB certification.
  • Follow the GD&T rules of ISO and ANSI, and added the new functions in GD&T 2009 version.

C. 测头系统Probe System

· TESASTAR-m自动分度测座Motorized indexable head

TESASTAR-m可在竖直水平两个方向自动旋转,的精细分度量确保有多达2952个测头角度组合.旋转90°仅需两秒钟,可配置长达300mm的加长杆;可连接各种触发式测头、模拟扫描测头和非接触式测头。

TESASTAR-m can rotate in horizontal and vertical direction freely. It can be precisely indexed to reach 2952 highly repeatable attitudes with fine (5°) angular index increments. Its index speed is 90° in 2 seconds and can handles up to300 mmlong probe extensions. TESASTAR-m is capable of connecting touch trigger probe as well as other probing systems, such as analog scanning probing system and non-contact probing system.

 

技术参数(Characteristics):

 

分度角A(俯仰)Indexable axis A (Pitch)

from -115° to90°, step of 5°

分度角B(旋转)Indexable axis B (Roll)

±180°, step of 5°

总位置数(Total number of position)

2952

重量(Weight)

770 g

旋转扭矩(Rotation Torque)

0.6Nm

定位重复性(Positioning repeatability)

0.5µm

旋转一个分度的时间(Max. time for turning 1 index step

1s

旋转90度的时间(Max. time for turning 90°)

2s

加长杆最大长度(Max. Extension bar)

300 mm

 

· TESASTAR-mp测头含一个标准测力吸盘TESASTAR-mp probe with a standard force module

TESASTAR-mp触发测头由测头体和吸盘两部分组成,不需重复校验就可手动或自动更换吸盘,更换精度可保证2µm。它使用通用M8螺纹连接,因而可适用于现有的大部分的手动或自动测座。同时具有四种不同的形式,可提供从0.055 N0.10N之间不同的标定探测力,是进行快速精确测量的理想选择。

TESASTAR-mp is a touch-trigger probe consisting of two main parts, one probe body and one mounting module. It could ensure a repositioning repeatable within 2µm whilstallowing manual or automatic probe changing with no need of recurrent qualification. The common M8 threaded connection permits a direct assembly with nearly all existing measuring heads, whether manually operated or motor driven. There are four modules available could provide varying measuring forces from 0.055 N to 0.10 N. TESASTAR-mp is the ideal solution for fast and accurate coordinate measurement of part features.

TESASTAR-mp SF标准力测头技术指标(Standard Force Probe Technical Features)

测量方向(Measuring Direction)

5

 

1维重复性Repeatability limit

0.35µm

固定(Mounting)

M8

探针固定(Stylus Mounting)

M2

最小探测力/探针长度Triggering Force/Styli length

0.08N/10 mm

最大测针长度Max. Styli length

50mm

最大直径Diameter

13.5 mm

长度M8螺纹)(Length from M8 thread

42.1mm

重量Weight

24.6g

 

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